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Builders Recall their Favorite Projects

“The 100th anniversary of the Wright Brothers’ first flight in Kitty Hawk fell in December, 2005, so we were definitely presented with a deadline we could not miss.” Not only did Hensel-Phelps complete the job on time, they were able to give back over $2 million to the museum by making innovations in the design and construction. “It felt right and good to donate that money.”

Everyone loves lists. We can’t wait for the pre-season Top 25 polls in college football even though they’re heavily speculative. Some of us watch David Letterman just long enough to hear his Top Ten list for the night before clicking the TV off. People magazine lists its 50 sexiest people.

Our enjoyment of lists made the Construction Industry Newsletter wonder if professional builders compile lists in their heads. For example, after a Project Manager has been in the field for a few decades, does he have a list in his head of his favorite projects? Can a Vice President of Operations, who has overseen hundreds of projects, select a few that distinguished themselves as notable achievements in some way?

The Construction Industry Newsletter talked to a number of experienced professionals to discover answers to those questions. Invariably, the buildings that make the lists of favorite projects are those that come to define a community or serve as a gathering place for people, that reflect something admirable about the city where they stand, and, in some cases, were erected only after significant problems were solved and obstacles overcome.

Here are three such stories.

Steve Speer - National Air & Space Museum

Steve Speer takes great pride in the work that Hensel-Phelps has done, and continues to do, in Washington, D.C. As the Vice President for Hensel-Phelps Mid-Atlantic District, Steve has had the pleasure to help build structures that are home to American icons and are themselves pretty iconic.

“Some builders get to work on one project of a lifetime in their careers. I feel like I’ve had the chance to work on several projects of a lifetime,” Speer says appreciatively. “Working for the Smithsonian Institution on the National Air and Space Museum or the American Art and Portraiture Gallery means working on things that are American history. There’s a great challenge; we have to preserve history, so the buildings we build need to meet, and exceed, a certain standard.”

For example, when Hensel-Phelps was awarded the task of building the Steven F. Udvar-Hazy Center at Dulles Airport, the ultimate assignment was to house 80% of the archives for the National Air and Space Museum in a space greater than 600,000 square feet. Despite the unique challenges presented in this project, work was completed in December 2005.

In fact, it had to be. With a laugh, Speer explains why: “The 100th anniversary of the Wright Brothers’ first flight in Kitty Hawk fell in December, 2005, so we were definitely presented with a deadline we could not miss.” Not only did Hensel-Phelps complete the job on time, they were able to give back over $2 million to the museum by making innovations in the design and construction. “It felt right and good to donate that money.”

The satisfaction goes beyond getting the project done on time and under budget. “This is a place where millions of people visit; they come in and see the Space Shuttle, the Enola Gay, and the SR-71 and marvel at our history, and that feels good.”

Another project that called on the team at Hensel-Phelps to perform at their best was the transition of the old Patent Building into the new American Art and National Portraiture Gallery. The Patent Building, the third oldest government building and a structure that dates back to the 1700s, covers a city block in downtown D.C.

“We’re proud of that job, and the result is spectacular. I think we came up with resourceful solutions to design challenges; for instance, we used the old flues and fireplaces to house the new mechanical work, which saved us time and money. There are encaustic tile floors and other fantastic finishes that remind you the building is now in its 4th century of use. We are currently completing what we call the “magic carpet of glass,” a glass skylight that covers a huge central courtyard. It’s the grandest space in Washington.”

And while there are patriotic and popular reasons to feel proud of the work he oversees, Speer does relate one personal story of satisfaction as well. “While Hensel-Phelps worked on the Asia Trail One, a new exhibit in the National Zoo for pandas, sloth bears, clouded leopards and other animals native to Asia, I was invited to bring my eight- and six-year old daughters to see the baby panda before it was presented to zoo patrons. That was an experience my children will always remember.”

Speer remains proud of his series of projects of a lifetime.

Keith Cooper - Six Flags Fiesta, Texas

When visitors walk through the front gate of Six Flags Fiesta, Texas, their destination might be the Poltergeist Roller Coaster or Splashwater Spring or a show in Los Festivales or any of the dozens of rides, shows, attractions, or places to eat. Guests see high-rise thrill rides and a sparkling water park and glamourous stages: lights, colors, noise, and fun.

And that’s just the way Keith Cooper and his associates at Manhattan Construction want it.

What the visitors to Six Flags Fiesta did not see was the amazing transformation that Manhattan Construction managed, changing an abandoned rock quarry into a 200-acre theme park nestled into the bottom of the quarry and, in the case of one ride, tunneling through its rock walls, and offering views of the 100-foot high cliffs.

Keith Cooper was Project Executive overseeing Manhattan’s work and recounts fondly, and with deserved pride, the care and effort that went into building an attraction that draws thousands of guests and employs countless hundreds of locals in the San Antonio area.

Says Cooper, “the evolution of the quarry into what is there now was painstaking. We blasted rock and made a tunnel for a future roller coaster track, and were extremely pleased that we had no injuries on that dangerous phase of the project. Now, the Rattler roller coaster goes through the tunnel, which is one of my favorite features at Fiesta, Texas.”

Cooper and his team enjoyed tackling the challenges that come with an unique project such as a theme park. “We poured the concrete for the flumes for rides like The Twister, which I’d never done before.”

“It was fun to create this place that tells a significant part of the history of Texas. One section of the park features the Wild West, another is themed toward Mexico, another is German-influenced. It’s fun and varied.”

And a huge draw for tourists and residents of San Antonio alike. “I like knowing that we took a desolate place, an empty quarry, and made it a lively center of business and fun. Kids from the area work and play there all year. It’s also covered with trees and all things green now, as well, so the area is revitalized on many levels.”

Manhattan Construction, in fact, is a key builder of new landmarks in that help define the skylines in a number of cities in Texas. They built the Ballpark at Arlington, home of the Texas Rangers baseball team and one in a line of retro baseball stadiums that recall classic old stadiums but offer perfect sight lines, modern restaurants and commanding skybox views. Likewise, Manhattan constructed Reliant Stadium, where the NFL’s Houston Texans play in a grand new arena.

But as an avid fan of the Dallas Cowboys, Cooper may be most excited about a project that looms on the horizon for his company. They will begin construction on a new stadium for the franchise that many Texans claim, in Cooper’s words, “is God’s Favorite Team. The Cowboys.”

Construction companies are part of the bedrock of our culture, building our houses and places of business and worship.  They are also reliably good citizens; Cooper is quick to talk about “Hearts and Hammers,” an organization contributed to by the employees and management of Manhattan Construction that, like Habitat for Humanity and other such organizations, restores houses and neighborhoods for those less fortunate.  “I feel good about working for a company that can, and wants to, do something like that.”

Construction companies are part of the bedrock of our culture, building our houses and places of business and worship.  They are also reliably good citizens; Cooper is quick to talk about “Hearts and Hammers,” an organization contributed to by the employees and management of Manhattan Construction that, like Habitat for Humanity and other such organizations, restores houses and neighborhoods for those less fortunate.  “I feel good about working for a company that can, and wants to, do something like that.”

David Wells - N.C. Aquarium at Roanoke Island

David Wells had made a career out of building projects with immediate benefits to many people: while with the McCarthy Company, he was a Project Manager on numerous healthcare projects: hospitals, clean rooms, and other medical facilities.

But the project that was the most fun and required him to catch the most curveballs was the North Carolina Aquarium at Roanoke Island. In his role as Project Executive, David went to Manteo – famed as the site of Sir Walter Raleigh’s Lost Colony - and found a unique challenge awaiting him.

“The Aquarium at Manteo was the first of three major aquariums along the North Carolina coast that the state wanted to renovate.

“We finished the job on time, but along the way we learned a lot. The salt water holding tanks required special formwork for the walls and a unique mix design. Also, I enjoyed working with the exhibit contractors on the creation of the artificial rocks and underwater reefs and other seascapes that go into giving the tanks a very authentic feel that makes the experience better for the visitors to the Aquarium.”

When asked to elaborate, Wells explained, “some of the exhibits are made out of gunite, which is essentially a sprayed concrete. It’s very creative work, making these inserts and fake backdrops, getting it all set before the water and fish go in.”

Oddly, a trip to the far side of the Pacific was necessary to complete a project on the edge of the Atlantic. “The viewing windows for the exhibits were made in Japan out of a special acrylic, and so I had to go to Japan and see the product before it was shipped to North Carolina.”

As with other builders, Wells’ greatest enjoyment in his work seems to come not from the finished product, but from the reaction to the finished product that he sees in others.

“The people from the State who commissioned the work were ecstatic; this was the first renovation and served as the template for the other two.”

“Even better, it was great on the first day to watch the visitors and tourists stream in and have such a good time touring the new aquarium.”

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